Thread: Motor Oil 101
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Old 08-20-2007, 02:54 PM
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lesson 103-105

Motor Oil 103
Part Three. You have a synthetic mind.

Let us compare mineral and synthetic oils. I will not talk about chemical but rather functional differences. We discussed before how mineral oils are too thick at startup yet too thin when hot. The viscosity was corrected with the hot engine by adding VI improvers.

A 10W-30 multigrade mineral based oil is made from a 10 weight oil and has VI improvers added to thicken the product in a 212 F engine. It acts as a 30 weight oil when hot. It acts more as a 10 weight oil at startup. I remind you that a 10 or 5 or 2 weight oil is still too thick to provide lubrication at startup. They are all too thick at startup. There is currently no engine oil thin enough to operate correctly at startup. They all cause excessive wear at startup. Again, we are discussing the needs of my single hypothetical engine for around town driving.

Oil type.. Thickness at 75 F ..Thickness at 212 F

Straight 30..........250....................10
10W-30...............100....................10
0W-30.................40.....................10

Straight 10..........30.....................6
Straight 5...........20.....................4
Straight 2...........15.....................3
Straight 0...........12.....................3 est.

A 10W-30 synthetic oil is based on a 30 weight oil. This is unlike the counterpart mineral oil based on a 10 weight oil. There is no VI improver needed. The oil is already correct for the normal operating temperature of 212 F. It has a thickness of 10 while you drive to work. It will never thin yet has the same long term problem as the mineral based oil. They both thicken with extended age.

Synthetic oils are derived in the laboratory. They are pure, usually nearly clear. I describe mineral based motor oils as a distilled, concentrated product. The impurities need to be removed from the raw petroleum. These oils are therefore less clean and contain many impurities. Again, the problem is really more of theory than practice but the difference does exist.

People repeatedly say that synthetic oils are more stable in a hot engine. I hear that they lubricate better. The answer is yes and no. Oil molecules do not break down, just the additives. Generally, the synthetic oils do not have VI improvers so have less to lose.

There are some properties of synthetic oils that actually result is less wear than with mineral oils. These help increase your gas mileage as well. Due to a reduction of internal friction of the synthetic oil your engine will run a bit cooler. Wear increases as temperature increases, all other things being constant.

A main advantage that the synthetic has over the mineral based oil is the ability to lubricate at startup. Both types of oil have the same specifications at 104 F, 212 F and 302 F. It is the startup viscosity characteristics that separate these oils. Synthetic oils do not thicken as much on cooling. They have better fluidity as the temperature drops.

A synthetic oil that is labeled as 10W-30 is less honey like as a mineral based 10W-30 motor oil at startup. They both have a thickness of 10 at normal operating temperatures. At 75 F the synthetic is not as thick. At 32 F the difference between the two is even greater. At 0 F the mineral oil is useless yet the synthetic works fairly well. Just keep the RPM to a minimum.

At temperatures below zero you will not be able to start your car with mineral oils while the synthetic oils may be used to -40 or - 50 F. Oils are so thick that the normal method of viscosity measurement is not possible. Instead we measure if the oil can even be pumped or poured. Again, we are only discussing a single category of oil, the multigrade 10W-30 API / SAE grade.

I took an except from the web about Mobil 1 oils. They compared a 5W-30 synthetic Mobil 1 oil to a mineral based 10W-30 and a 10W-40 in ice cold conditions. The engine turned over at 152 RPM with the synthetic 5W-30 Mobil 1. The 10W-30 and 10W-40 mineral oils turned over at 45 and 32 RPM respectively. Neither of those engines started.

Motor oil becomes permanently thicker with exposure to northerly winter type weather. This is more of a problem to mineral based oils. Waxes form. This is why it is a bad idea to even store a bottle of oil in a cold garage. It goes bad on the garage self just because it is exposed to the cold.

To recap, synthetic oils have similar characteristics as mineral oils at operating temperatures. The synthetic oil will however be less honey - like at startup even though it has the same API / SAE rating. Yet the synthetic 10W-30 weight oil is based on a heavier 30 weight oil while the mineral based 10W-30 oil is based on a thinner 10 weight oil. They are both similar at operating temperatures yet the 30 weight based synthetic is actually less thick at startup and much less honey - like at low temperatures. This is the opposite of what common sense dictates.


This is worth repeating: The synthetic 10W-30 weight oil is based on a heavier 30 weight oil while the mineral based 10W-30 oil is based on a thinner 10 weight oil. They are both similar at operating temperatures yet the 30 weight based synthetic is actually less thick at startup and much less honey - like at low temperatures. This is the opposite of what common sense dictates.

As one can see this is no easy topic. Are you with me?

aehaas




Motor Oil 104
Part Four. It is not what we thought.

Now let us finish talking about the differences of mineral verses synthetic oils. I will compare the same weigh or grade of oils showing that the operating viscosities are the same whereas the startup viscosities vary:

Mineral oil:

Oil type...Thickness at 75 F... at 212 F...at 302 F

Straight 30..........250....................10..........3
10W-30...............100....................10........ ..3
0W-30..........There are none in this range......



Synthetic oil:

Oil type...Thickness at 75 F... at 212 F...at 302 F

Straight 30...........100...................10...........3
10W-30.................75...................10........ ...3
0W-30...................40...................10...... .....3

Since the synthetic oil thickens less on shutdown your startup will be easier and so will the stress on your engine. This is perhaps the best thing the synthetic class has over the mineral based oils.

People sometimes use a thicker oil to minimize gasket leaks. This seems obvious to me. Repair the gasket. Do not destroy your engine with an oil that is too thick for proper function.

Some people have said they use thicker oils because they only use their cars every 2, 3 or 4 weeks. They are afraid that thin oils will fall off the engine parts and result in a lack of lubrication at startup. Think about your lawn mower over the winter. I gets gummed up solid. The oil and fuel thicken over time resulting in engine failure. Anyway, oil on the surface of parts does not lubricate. It is the FLOW of oil between parts that lubricates. Thick, old, waxy oil can only be bad.

I have seen several car owner manuals that are now stating that oils do not need to be changed but every 7,500 miles or more. The same manual also states OR every 12 months, whichever occurs first. My feeling is that you can probably go 5,000 miles on the average (in a sports car) but you must change your oil in the spring time at a minimum, particularly up north. Oils form waxes in icy cold weather. There is a permanent thickening of the oil.

Some automotive manufacturers are backing down on oil change intervals to 5,000 miles or less and some advocate changing the oil at least every 6 months as well. I think this is because of the tendency for oils to thicken in very hot engines (not ambient conditions, just hot engines). Also because of thickening from the cold of winter and from sludge build up that cannot be filtered out.

I truly believe that oil is much better being too thin than too thick. Over the years we have been going to thinner and thinner oils despite hotter engines with turbos and the like. The tendency is that people figure they need a 40 weight oils but then use a 50 instead. Better thinking is that if you think you need a 40, use a 30 weight oil instead. I firmly believe this based on all I know about oils.

As it turns out synthetic oils do cling to parts better as they have higher film strength than mineral oils. Synthetics are thinner overall. They have greater slipperiness. Yet they stick better to engine parts. Again, this concept is the opposite of normal thinking.

The thickness of moving oil is measured in centiStokes or cS. Most engines want the oil viscosity to be around 10 cS at normal operating temperature. The really thick multigrade oils have a viscosity of 20 cS at operating temperature. One is not twice as thick as the other, it is only 10 cS thicker.

As we increase the heat from 212 F to 302 F the most commonly recommended oil thins from 10 cS to 3 cS. The thicker oil drops from 20 cS to 4 cS. Note that in a very hot engine the difference between the two oils is now only 1 - 2 cS. In other words they have about the same thickness. There is little advantage to a thicker based oil as a 20W-50 at very high temperatures. No, the 4 cS oil is not twice as thick as the 2 or 3 cS oil. This difference is almost insignificant.

There is a huge advantage of using the thinner, 10W-30 at startup where 90 percent of the engine wear occurs. At 75 F the thicker oil has a viscosity in the range of 250 cS while the thinner oil has a viscosity of 100 cS. The thicker stuff is 150 cS thicker. This is a very big difference. I am using the 20W-50 as my thicker oil example here.

People are always asking about adding things as Slick 50 into the oil tank. Do not do this. The oil companies and engine manufacturers work together very hard to give you the product you need. Engines are running hotter, longer with more BHP from less CID. Smaller, more efficient engines are getting us more MPG and yet better acceleration. These engines last longer and are more reliable.

Part of that reason is the nature of the lubricants. There is a lot of competition to get us the best working motor oil. Independent additives cannot make the oil better and in many cases makes things worse. There have been engine failures as a result of adding some of these aftermarket additives to motor oil.

Motor oil that is labeled for RACING ONLY is not usable for every day driving. Often these have more additives that are toxic to your catalytic converters and the environment. These oils generally do not have detergents. These are very important for your engine unless you plan on taking it apart every few weeks and cleaning every single surface. The oils do not meet the API / SAE requirements for ratings as SJ, SL or now SM.

You do not need to use the exact oil type and brand that your car manual tells you to use. Oils are pretty general. They are not that different. Ferrari is married to Shell. If you call them up and ask to use Valvoline instead they will tell you that they have not tested that brand in their cars. They only tested the engine with Shell oils. They cannot comment on the performance of other oils in their engines. This is a fair statement. The reality is that the Shell and Valvoline oils of the same specification (viscosity, API and SAE ratings, synthetic or not) are very similar. ( I do have my bullet proof vest on ).

People often say that their old 1980 car manual says to use a specific Brand-X motor oil. They keep trying to locate these older oils. First, just about any oil brand that meets the original specifications will do. Second, all oils are much, much better now. They are all much better. One could say that synthetic oils are better than mineral oils but is is hard to say that one brand is that much better than any other. Personally, I do stick to the big names. It does not mean that small motor oil companies are not as good. They could be better for all I know.

Using an oil that is less thick at startup has other benefits. Let us compare a synthetic 10W-30 to a mineral based 10W-30. Both give you a viscosity of 10 cS at normal engine operating temperatures. They both thin to 3 cS at high temperatures. At 75 F tomorrow morning the story will be different. The startup viscosity of the synthetic will be 50 whereas the mineral based 10W-30 will be 75. Again, both are too thick at startup but the synthetic will cause less startup time period wear and tear. You will get a little better gas mileage too.

The synthetic lubricated engine will turn over easier. This has the effect of using less power from your starter motor. It will last longer. Your battery has less of a current draw. This will also last longer. The battery was discharged less during the start so the alternator will rob less power from your engine to recharge. The alternator lasts longer and you get a little better gas economy. The only downside of synthetic lubricants is the cost. They cost 2 or 3 times as much as mineral based oils. Never-the-less I use plain Pennzoil multigrade mineral based 5W-20 in my Ford Expedition. This oil is thin enough at startup to have many of the attributes I just mentioned.

aehaas




Motor Oil 105
Part Five. Let’s use top gear:

Let’s go racing. I will discuss driving in traffic jams in the Florida summer as well as racing in Sebring though there is no commonality. People lump these two driving situations together but there is no overlap.

On the race track one usually uses all the BHP their engine can give them. You briefly step on the brakes for the corner then put the pedal to the metal the rest of the time. Your oil will get up to 302 F, but your cooling system is around 212 F. The engine produces tremendous heat but can only pass it off so fast to the cooling system. There is a lot of air moving past the cooling radiator so the antifreeze / coolant is able to get rid of the extra heat from this part of the system with relative ease.

The temperature of oil on your gauge is not as hot as it really gets. This temperature is an average with oil from different parts of the motor. Some parts are hotter than others. It is said that some of the oil gets as hot as 400 or 500 F in these racing situations.

In an earlier section I said that thicker oils are usually needed in racing situations but not necessarily. Remember that a major function of oil is to cool the inside of your engine. In ASTM D 4485 3.1.4: “Terminology: Engine oil- a liquid that reduces friction and wear between moving parts within an engine, and also serves as a coolant.” Since the oil with a viscosity of 10 cS at 212 F thins to a viscosity of 3 cS at 302 F we will get more flow. The pressure will go down some as well. This is OK as long as we have a minimum of pressure to move the oil.

This increased flow will result in increased cooling by the oil. This is a good thing. You would probably want more oil flow in these situations and you get it. The hotter oil thins and this increases flow. The higher flow works harder to separate the engine parts that are under very high stress. It all works out for the better. Higher revving engines need thinner oils. You do not necessarily need to go to a thicker oil while racing. Only experimentation will tell.

The best way to figure out what viscosity of oil you need is to drive the car in the conditions you will use. Then use the oil viscosity that gives you 10 PSI per 1,000 RPM under those circumstances. For some reason very few people are able to get this simple principal correct. I cannot explain further.

These same rules apply to engines of any age, loose or tight. Just because your engine is old does not mean it needs a thicker oil. It will need a thicker oil only if it is overly worn, whether new or old. Yet the same principals of 10 PSI per 1,000 RPM still apply. In all cases you need to try different weight oils and see what happens. Then choose the correct viscosity.

I am using 0W-20 in my Ferrari 575 Maranello right now. It has over 5,000 miles on the clock. There will be a day (my estimate is 50,000 miles) when I will have to go to a 0W-30. In the future I will have to increase the viscosity to a 0W-40, then a 0W-50, maybe. I will use whatever it takes to give me 75 PSI at 6,000 RPM during the lifetime of my engine. This formula works in all situations.

Some people have tried this and occasionally get a somewhat low oil pressure while at idle. This is fine. There is no stress on parts at idle, the smallest oil flow will do the trick. It is at higher RPM where more BHP is produced. This is where we need the flow. Remember that Ferrari uses 75 PSI at 6,000 RPM as the place to test your oil viscosity needs. If your oil gives this value under your driving conditions then your lubrication system has been maximized. Period.

Do not go 5,000 miles with the same oil if you are racing your car. You should change the oil every 1 or 2,000 miles. If you drive your car around town then you need to change the oil for that situation. Use racing oil on the track and urban oil around town. The best situation as described by Ferrari is to use the 0W-40 around town and the 10W-60 “racing oil” on the track. It has to be that “hot” track though. A compromise situation would be to use the 5W-40 for both but this may not be optimal. Certainly, if you are just an urban driver as me use the 0W-40 or even a thinner oil as I do in my Maranello. Again, I use the 0W-20.

FYI. The Formula 1 cars that run at 15,000 RPM and higher use straight 5 and 10 weight oils.

Now let me discuss what people think is a similar situation to racing. That is hot summer traffic jam driving. Your car should be able to handle this. If you have problems then you have a problem with your car, most likely in need of a cooling system overhaul.

When you drive that car down the road mid-winter in upstate New York or mid-summer in Florida the engine and oil temperatures will be around 212 F. But your Florida vacation is suddenly altered by a hurricane. You have to get out of Tampa, but so do a million other people. It is now 95 F and you are in a snarl. Everyone thinks they need a thicker oil for this situation. This is false.

Your engine is not producing much heat at low RPM and low BHP output. The production of heat is relatively slow. It can easily be transmitted to your cooling system. The problem is that your cooling system has trouble getting rid of the heat. The oil and the coolant will slowly rise in temperature. They both rise together. The increase is no big deal for your oil. It goes to 220, then 230 F. The problem is that the cooling system can only handle heat up to 230 F. After that you overheat the cooling system and the car must be shut off. The oil never got that hot, It was just that the water got a little hotter than its system design.

You now see that overheating in traffic is a cooling system problem and not an oil system problem. Do not change to a thicker oil based on your traffic situation.

aehaas
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